Amine gas generator "GA 35 CEP/A"

GAS GENERATOR TYPE “GA 35/CEP/A”

This gas generator is specifically designed for the controlled dosing of amine during the core gassing process. It is housed in a well-organized control station divided into three separate areas to enhance safety and functionality.

Cabinet Structure:

1. Control Panel and Electric Components:

   • Centralized control system for managing the operation of the gas generator.
   • Equipped with necessary starters and controls for smooth operation.

2. Pneumatic System and Dosing Pump:

   • Dedicated area for the pneumatic components and the dosing pump, ensuring efficient operation.

3. High-Performance Electric Heater:

   • Provides heating for amine vaporization and purge air, crucial for the gassing process.

Key Features:

• Volumetric Dosing Pump:

  • Completely sealed and magnetically driven, designed for precision dosing of amine with an ADPE electric motor.

• Amine Quantity Monitoring:

  • Integrated device to check the actual amount of amine dispensed into the core during the gassing cycle.

• Pressure Control System:

  • Features a dual pressure control system that allows:
    • Low Pressure during the gassing phase.
    • Increased Pressure during the purge phase, both adjustable by separate controls to ensure proper curing of the core.

• High-Performance Heater:

  • Designed for effective amine vaporization and purge air heating.
  • Adjustable maximum working temperature of 130°C, controlled by microprocessors with P.I.D. (Proportional + Integral + Derivative) functionality for optimal performance and safety.

• Main Filter:

  • Equipped with a double valve on the inlet and outlet of amine to prevent contaminants from entering the dosing pump.

• Control Panel Features:

  • Siemens S7 PLC for reliable operation and diagnostics.
  • Operator interface with self-diagnostic fault finding capabilities for ease of use.

Technical Specifications:

• Max Core Weight: 150 Kg
• Total Power Installed: 8 kW
• Supply Voltage: 400 Volt AC (Three Phases)
• Auxiliary Voltage: 110 Volt/50 Hz
• Compressed Air Requirement: 1" gas (Minimum Pressure: 6 bar)
• Utilization Outlet: 1"
• Multipolar Electric Connector: For connection to the coreshooter or gassing chamber, with manual start and stop pushbuttons.
• Air Extraction Connection: 90 mm diameter, must connect to an existing suction plant for vapor evacuation (Minimum extraction: 300 Nm³/h).
• Overall Dimensions: 900 mm x 900 mm x 1,850 mm
• Gross Weight: 230 Kg