Coreshooter "B40 GSE-XL"

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The automatic coreshooter "B 40 GSE-I" machine is designed for producing cores through processes utilizing gassing for hardening. It features several key components and advanced hydraulic systems to optimize efficiency and safety.

 

  • Hydraulic intelligent clamping group: Includes grooved plates for clamping vertically split core boxes. Each side operates independently, controlled by hydraulic cylinders with automatic position recognition.
  • Hydraulic slide: Moves the clamping group and core box 600 mm outside the shooting and gassing zone, giving the operator free access to remove hardened cores.
  • Hydraulic extractor: With 20 mm stroke, designed for vertical core ejection through four push points, fully integrated into the base without external components.
  • Hydraulic table lift: Provides a 300 mm stroke, equipped with position recognition technology for precise movement.
  • Complete perimeter enclosure: Ensures operator safety and allows the slide to move the entire clamping group outside the shooting head while remaining within the safety enclosure.
  • Automatic operator doors: Full-height doors controlled by safety limit switches, with sliding side doors for maintenance.

Key Features:

  • Mechanical supports for the upper half of horizontally split core boxes.
  • Optional integrated gas generator within the enclosure.
  • Integrated electrical panel, including a PLC Siemens S7 and a multilingual OP7 display, capable of storing different operational recipes.

Programmable Variables:

  1. Shooting head type: Slot, central hole, cross, or inserts.
  2. Insert type: For example, Insert 11.
  3. Single, double, or triple shooting, each with a specific charge time.
  4. Loading frequency.
  5. Shooting pressure (manually adjustable).
  6. Position of the right and left half of the core box.
  7. Core box rising position against the shooting head.
  8. Gassing time and washing time.
  9. Gassing pressure and washing pressure (manually adjustable).
  10. Option to include or exclude the slide and clamping systems.
  11. Intermediate cycle stops for armor insertion before or after shooting.
  12. Extra-long core box mode, allowing movement only with open doors.

Technical Specifications:

  • Max shooting capacity:
    • Single shot: 60 kg
    • Double shot: 110 kg
    • Triple shot: 160 kg
  • Vibrating hopper capacity: 120 kg
  • Cycle time (empty): 35 seconds
  • Min compressed air pressure: 6 bar
  • Min extraction flow rate: 2500 Nmc/h

Clamping Group:

  • Plates dimensions:
    • Length: 700 mm
    • Height: 502 mm
    • Max distance between plates: 800 mm
  • Hydraulic clamping cylinders stroke: 300 mm
  • Clamping force: 3000 kg
  • Hydraulic ejector cylinder stroke: 20 mm
  • Ejector force: 1900 kg

Core Box Dimensions:

  • Max core box dimensions for vertically split core boxes:

    • Length: 700 mm (extendable to 1200 mm in extra-long mode)
    • Width: 200+200 mm
    • Height: 610 mm
  • Max core box dimensions for horizontally split boxes:

    • Length: 600 mm
    • Width: 780 mm
    • Height: 200+200 mm

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